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Rotary kiln

Price 1845000 INR/ Piece

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MOQ : 1 Unit

Rotary kiln Specification

Type
Waste Incinerator

Material
Steel

Operating Type
Automatic

Usage Level
Industrial

Portable
No

Recyclable
Yes

Noise Level
Low

Power Source
Electric

Power Consumption
Varies with model

Dimension (L*W*H)
Customizable as per requirement

Weight (kg)
Depends on model specification

Color
Gray/Custom

Capacity
500/1000/1500/2000 Kg/Hr.

Rotary kiln Trade Information

Minimum Order Quantity
1 Unit

Sample Available
Yes

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Packaging Details
carton box, export quality also available

Main Domestic Market
All India

Certifications
ISO 9001, 14001 ,CE

About Rotary kiln

Rotary kiln solid waste incinerator

Rotary Kiln (Rotataing Cylinder)
Combustion efficiency is at least 99%.
Combustion Chamber
Temperature of primary chamber is minimum of 800C-1500C and the secondary chamber is minimum 1200C -1900C.
The secondary chamber gas residence time at least two seconds.
Capacity: 500/1000/1500/2000 Kg/Hr.
Air Pollution control device
Wastes to be incinerated are not chemically treated with any chlorinated disinfectants.
Ash from incineration of waste is disposed of at common hazardous waste treatment and disposal facility. However, it may be disposed of in municipal landfill, if the toxic metals in incineration ash are within the regulatory quantities.
Power Requirement: LPG, N-Gas, Diesel, Electrical

Features:

To maintain designed heat capacity of the kiln, quantity of the solid waste injection package (kg/single injection) shall be adjusted w.r.t. calorific value of the waste feed.
When a high calorific value possessing solid waste is injected in packets, the size of each injection may be reduced, such that the peak CO concentration in the Kiln does not exceed too high in the initial stage, creating shooting of emissions to the secondary chamber, thereby crisis in ensuring the required retention time.
Appropriate slope (in general, 3 degrees), rotation rates and solid waste residence time (1-10 hrs) may be adjusted for the kilns, in order to achieve total organic carbon (TOC) and loss on ignition (LOI) requirements in the ash/slag.
To ensure life of refractory and insulation bricks, it is a practice to feed silica and glass in appropriate ratios to the kilns to form a cover over the refractory lining, as and when the thickness of the layer reduces.
It has been reported that reduction of out-side surface temperature of the rotary kiln enhances the life of refractory bricks and lining. Thus may be explored, where feasible.
In the rotary kiln, the temperature shall be maintained at 800+C in order to ensure complete burning of solid waste. Controlled flow of air shall be maintained for complete volatilization of solid waste.
Ash removal doors are provided in the primary, secondary and settling chambers.
Temp. Indicator for Scrubber and stack ON/OFF switches, fuses, sensors, hooter etc. complete with in all respectfully lined with refractory materials and fitted with high quality packing to seal the door.
Primary Rotating Chamber (keeps rotating at a low speed to ensure excellent quality of incineration).
Rotary incinerator equipped with feeder bucket elevator/ram feeder and conveyor for continuous waste feeding.
Static Secondary Chamber
Material of Construction Heavy duty steel with higher thickness used in kiln and structures fabrication for extremely long life.
Insulated and Refractory lined chambers
Emergency stack to vent out the gases in case of power failure
Various types of Air Pollution Control Devices (Quencher, Venturi Scrubber, Packed Bed Scrubber, Bag House Filtration system with Teflon Bags, Bag House Filtration system with Ceramic Filters).
F D Fan for providing air inside the chambers.
I D Fan to maintain the negative draft and control the gas flow
Fuel Oil Tank & Piping
Electrical Control Panel
Interconnecting ducts & piping
Chimney of 5/10/15/30 mtrs height from ground level OR as per countrys regulation and clients requirement
Environment Friendly

Advanced Waste Incineration

Engineered to handle various waste types, our rotary kiln incinerators use electric or gas-fired heating to achieve high temperatures up to 1200C. With customizable dimensions and steel construction, they cater to diverse industrial demands. Seamlessly operated by an automatic PLC control system, these kilns enhance safety and efficiency while providing consistent results.

Robust Emission & Residue Management

The integrated scrubber and cyclone dust collector system actively control emissions, supporting cleaner operations. Minimal ash discharge through a specialized system ensures responsible residue management, aligning with industrial recycling goals. Noise levels are kept low, contributing to a safer working environment.

FAQs of Rotary kiln:

Q: How does the rotary kiln ensure safe and efficient waste incineration?

A: The rotary kiln operates with automated PLC control, using high-efficiency industrial burners to reach up to 1200C. Its variable rotation speed and robust lining materials allow for thorough combustion, effective waste reduction, and minimal residue output, while maintaining user safety.

Q: What type of emissions control systems are included with this rotary kiln?

A: Emission management is achieved by an integrated scrubber and cyclone dust collector, which effectively reduce gaseous pollutants and airborne particulates. This setup supports compliance with environmental regulations for industrial waste incineration in India.

Q: When should I choose continuous vs. batch feeding for this rotary kiln?

A: Continuous feeding is recommended for high-volume waste streams needing uninterrupted processing, while batch feeding suits operations with variable waste quantities or specific material types. The kiln is compatible with both feeding methods for process flexibility.

Q: Where can this rotary kiln be installed and utilized?

A: This rotary kiln is intended for industrial facilities in India requiring on-site waste incineration, such as manufacturing plants, chemical industries, and other establishments handling hazardous or large-volume waste streams.

Q: What is the process for operating this rotary kiln incinerator?

A: Operation involves loading waste via continuous or batch methods, setting process parameters on the PLC control system, and utilizing either electric or gas-fired heating. The kilns rotation and temperature are adjusted as needed, with automatic ash discharge and emission control running throughout the cycle.

Q: How does the kilns design benefit industrial users?

A: The kilns customizable capacity, durable steel construction, and advanced control systems enhance operational efficiency, safety, and adaptability. Its low noise level, minimal residue output, and recyclable components make it a sustainable choice for industrial waste management.

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